Introduction of Wheat Flour Milling Process
The foundation of superior flour production lies in scientifically optimized milling processes. Our industrial milling solutions integrate advanced impurity removal systems and precision particle separation technology, achieving 98.5%+ process efficiency while maintaining strict food safety standards. Real-time digital monitoring ensures full supply chain traceability from raw material intake to final packaging.
Wheat Milling Production Process
Wheat
Intake and pre-cleaning
The wheat purchased from the farm is mixed with large impurities such as stones, weeds, sand, rags, and hemp ropes. When these impurities enter the equipment, they may cause damage to the equipment. Therefore, preliminary cleaning is required before the wheat is put into the warehouse.
Cleaning and conditioning
The pre-cleaned wheat needs further cleaning before being ground to remove more small impurities and ensure the taste and quality of the flour. After the clean wheat enters the wheat conditioning bin, it is adjusted with water. After water is added to the wheat, the toughness of the bran is enhanced and the strength of the endosperm is reduced, making it easier for the subsequent milling process.
Milling
The principle of modern milling is to separate the bran and endosperm (four) by grinding the wheat grains gradually and using multiple sieves.
Packaging
We provide different packaging styles according to the requirements of the customer market.
Flour
Flour Milling Solutions
Modern Wheat Milling: Precision Engineering for Premium Flour
COFCO Technology & Industry delivers end-to-end solutions for transforming raw wheat into specialized flours through a scientifically calibrated process:
Core Process Stages
- Quality Analysis & Blending
- Real-time parameter testing (moisture, protein, ash content)
- AI-driven grain blending optimization
- Intelligent Grinding
- Multi-stage gradual reduction system for optimal endosperm extraction
- Dynamic Sifting
- Hybrid airflow-plane sifter technology for precise particle classification
Customized Flour Solutions
• Hard Wheat
High-protein flour (11-14%) engineered for bread and pizza crusts
• Durum Wheat
Golden semolina with superior elasticity for pasta and couscous
• Soft Wheat
Low-protein flour (8-10%) for pastries, crackers, and biscuits
• Asian Noodle Blends
Scientifically balanced hard/soft wheat ratios (60:40 typical)
Turnkey Milling Advantages
✅ Full-process Automation
Grain cleaning → conditioning → milling → blending → packaging
✅ Smart Monitoring
IoT-enabled equipment health diagnostics and predictive maintenance
✅ Scalable Designs
Modular configurations for 100-2,000 TPD capacity
✅ Energy Efficiency
≤50 kWh/ton flour consumption with heat recovery systems
Global Capacity Solutions
| Plant Scale | Daily Capacity | Ideal For |
|---|---|---|
| Compact | 100 TPD | Regional distributors |
| Mid-Scale | 500-1,000 TPD | National food processors |
| Mega | 2,000+ TPD | Multinational suppliers |
360° Technical Support
From concept to operation:
• Digital Twin Integration
Process Design Validation (PDV) simulations for layout optimization
• GMP-Compliant Infrastructure
Explosion-proof steel/concrete structures with dust & noise control
• After-Sales Expertise
Operator training and annual process audits
Floor Plan 6
Floor Plan 5
Floor Plan 4
Floor Plan 3
Floor Plan 2
Floor Plan 1
